To get where you want to go, you must know where you are starting from. A variety of self-audit mechanisms can be employed to compare your site processes with other recognized models of excellence such as VPP sites. Visiting other sites to gain first hand information is also invaluable. One must remember that you need to dig deeper in another process to really understand systems.
Initial training of management, supervision, union leadership (if present), and safety committee members, and a representative number of hourly employees. This may include both safety training and any needed management, team building, hazard recognition, or communication training, etc. This will provide you a core group of employees to draw upon as resources and also gets key employees onboard with needed changes.
Establish a steering committee comprised of management, employees, union, and the safety staff. The purpose of this group is to facilitate, support, and direct the change processes. This will provide overall guidance and direction and avoid duplication of efforts. To be effective, the group must have the authority to get things done.
Develop organization safety vision, key policies, goals, measures, and strategic and operational plans provide guidance and serve as a check. These are used to ask yourself if the decision you are about to make supports or detract from your intended safety improvement process.
Align the organization by establishing a shared vision of safety goals and objectives vs. production. Top management must be willing to show support to the safety by providing resources (time) and holding managers and supervisors accountable for doing the same. The entire management and supervisory staff need to set the example and lead the change. It is more about leadership than management.
Define specific safety roles and responsibilities for all levels of the organization. Safety must be viewed as everyone’s responsibility. How the organization is to deal with competing pressures and priorities, for example, production, vs. safety, needs to be clearly spelled out. As you have seen in preview post, I have discuss that safety must become a core value in the organization and just another priority.
Develop a system of accountability for all levels of the organization. Everyone must play by the same rules and be held accountable for their areas of responsibility. Signs of a strong culture are when the individuals hold themselves accountable
Develop an ongoing measurement and feedback system. Drive the system with upstream activity measures that encourages positive change. For examples include the number of hazards reported or corrected, numbers of inspections, number of equipment checks, JHA’s, pre-start-up reviews conducted, etc.
While it is always nice to know what the bottom line performance is, for example, the number of injuries, overemphasis on these and using them to drive the system typically only drives injury under reported. It is all easy to manipulate incident rates that will only result in risk issues remaining unresolved and a probability for more serious events to occur in the future.
Develop policies for recognition, rewards, incentives, and ceremonies. Again, reward employees for doing the right things and encourage participation in the upstream activities. Do not pass incentives for doing nothing. Tie the incentive with an activity. Continually reevaluate these policies to make sure that they are effective and to make sure that they do not become entitlement programs.
It’s not enough for a part of the organization to be involved and know about the change effort. The entire organization needs to know and be involved in some manner. A kick-off celebration can be used to announce it’s a "new day" and seek buy-in for any new procedures and programs.
Continually measure performances, communicate the results, and celebrate successes. Publicizing results is important in sustaining efforts and keeping everyone motivated. Everyone needs to be updated throughout the process. Progress reports during normal shift meetings allowing time for comments back to the steering committee opens communications, but also allows for input. Everyone needs to have a voice; otherwise, they will be reluctant to buy-in. A system can be as simple as using current meetings, a bulletin board, and a comment box.
One key requirement here is reinforcement, feedback, reassessment, mid-course corrections, and on-going training is vital to sustaining continuous improvement.
Reference: OSHA web site http://www.osha-slc.gov/SLTC/safetyhealth_ecat/mod4_factsheets.htm#, public domain